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A YouTube video by DIY with Andrew demonstrates turning one reclaimed wooden pallet into a patio lounge chair. After viewers asked for more build details, Andrew posted a second video with measurements; the original report says weatherproofing is important for outdoor use.
A video by DIY with Andrew shows how to turn a single reclaimed wood pallet into a patio lounge chair. After viewers asked for more precise construction details, Andrew posted a second video with measurements for the pieces, according to a Hunker report.
The build shown in the video involves taking apart a pallet, removing its nails, sanding the boards, cutting them to size and assembling the chair with screws. The tools listed in Hunker’s report include a pry bar and hammer, sander, tape measure, jigsaw and drill. The report says the project takes time, and that the price depends on whether the pallet and tools are available without cost.
For the chair in the video, Andrew uses four slats for the seat and three for the backrest. He cuts notches in the seat pieces so they fit around the armrests, then uses a speed square to set the angles of the back supports. Hunker estimates the chair’s recline appears to be about 15 degrees, while suggesting a 10-to-15-degree range for a lounge chair; that range is the publication’s guidance, not a confirmed measurement from Andrew.
The report says Andrew pre-drills screw holes because pallet boards can split. It also notes that the first video does not clearly provide all dimensions, prompting the follow-up with exact measurements. Anyone planning the build would need to consult the videos for those details rather than rely on the approximate angles in the article.
A Low-Cost Route to Patio Seating
The project shows one way to reuse pallet wood for outdoor seating instead of buying a ready-made chair. Hunker notes that patio furniture costs can add up when seating more than a couple of people, but the source does not provide a verified price comparison or establish that every builder can make the chair for free. Savings depend on finding usable pallets and having access to the listed tools.
Hunker describes pallet wood as porous and prone to cracking, and recommends applying a suitable protective finish. A chair left untreated may weather, so the finish and its maintenance are considerations for outdoor use.
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From Pallet Disassembly to Follow-Up
The Hunker report presents Andrew’s video as a demonstration of a chair made from one old wood pallet, while noting that the creator appears to have access to a larger pile and may be planning a set. That suggestion is based on the video scene; the source does not confirm how many chairs he intends to build.
Viewer requests for clearer instructions led to a second video with the dimensions for each piece, according to Hunker. The report also says the chair is assembled with wood screws and recommends pre-drilling, since thin pallet boards may split. Its suggested finishing options include a topcoat that needs periodic renewal or a penetrating marine-grade sealer, with reapplication based on whether water still beads on the wood.
Build Details and Wood Safety
The supplied report does not give the publication dates or links to the two videos beyond identifying DIY with Andrew as the creator. It also does not reproduce the exact measurements from the follow-up, so those dimensions cannot be confirmed here. The estimated 15-degree recline is Hunker’s interpretation of the video, not a measurement Andrew is quoted as confirming.
The source does not specify how the pallet wood was treated before use, how builders should assess a particular pallet’s condition, or what weight the finished chair can support. Those details matter for a piece of furniture intended to carry a person outdoors. The report’s cost estimate also depends on access to free pallets and tools; it does not account for a builder who must buy equipment, replacement boards or additional protective supplies.
Check Measurements Before Cutting
People considering the build can consult Andrew’s follow-up video for the piece-by-piece measurements before cutting, then inspect the reclaimed boards and account for sanding and weather protection. The source does not announce a further video or project update. The report describes the added measurements as a resource for following the chair build.
Key Questions
How many pallets does the chair require?
The Hunker report says Andrew demonstrates a chair made from one wood pallet. The amount of usable lumber can vary by pallet, and the report does not provide a separate material yield calculation.
What tools are used for the project?
The listed tools are a pry bar, hammer, sander, tape measure, jigsaw and drill, along with wood screws. Hunker says the pallet must be disassembled, sanded, cut and assembled.
Where can builders find the exact measurements?
According to Hunker, Andrew posted a second YouTube video with the measurements after viewers requested more detail. The supplied source does not include those dimensions in the article text.
Does the chair need a protective finish?
Hunker recommends weatherproofing pallet wood, which it describes as porous and prone to cracking. It mentions a topcoat or a penetrating marine-grade sealer and says the products require different reapplication schedules.
Source: hunker.com
